In this blog post we will be focusing on the most modern riveting technology in the world – the BalTec ELECTRIC. Riveting itself is one of the oldest known techniques for joining different materials dating back to ancient Egypt. Still, that doesn’t mean that the technology can’t be improved. Why is electric riveting so much more efficient than the classic pneumatic or hydraulic riveting? Will it replace traditional riveting completely? To start off, let’s first define the word rivet.
What is a Rivet and How Do They Work?
A rivet is a mechanical fastener with a head at one end and the other end hammered into the head after insertion. Riveting is the process of joining sheet metal parts permanently together. Simply put, the function of a rivet is similar to that of a nut and bolt. However, a rivet can’t be easily unscrewed and instead of two separate pieces, a rivet is just a single piece with both of its end holding each piece of metal.
How to Choose the Right Riveting Machine?
Let’s continue by going through the different types of riveting machines. There are three main types of riveting machinery: compression riveting, non-impact riveting (also known as orbital and radial riveting), and impact riveting. Choosing between each machine depends on the types of materials being joined, the amount of automation required and the desired speed.
The differences between each method in a nutshell: non-impact, radial riveting forms the head of the rivet by performing a spinning or rolling action to the top of the stem, while impact riveting forms the head by impacting the top of the stem using hammers or punches. Compression riveting forms the head of the rivet by squeezing or pulling the rivet stem.
Non-Impact Riveting For High-Quality Joints
Finally, we will be concentrating on non-impact riveting, because compared to impact and compression riveting non-impact riveting is in most cases more energy efficient, controllable and secure. Radial riveting for example is the best choice for high-quality joints. It is often used with small and delicate parts and materials. In radial riveting the friction between the tool and the workpiece is minimum, which results in excellent surface structure. Because of low workpiece loading, even ceramic parts can be riveted.
Benefits of Electric Riveting
BalTec AG, a global market leader in riveting technology, is always working on making riveting more efficient and cost-effective. They specialize in radial and orbital riveting, press equipment, and automated assembly equipment. Their newest innovation ELECTRIC is an electrically powered machine that is easily adaptable to different forming technologies: radial, orbital, roller forming and joining just by exchanging the process head.
Compared to a traditional pneumatic or hydraulic riveting machine, the ELECTRIC is faster, more energy-efficient and more precise. Thanks to its integrated software, every step of the riveting process is programmable, which makes it easy to adopt to new or fast-changing requirements. And last but not least, the ELECTRIC is compatible with the Classic line riveting devices RN/RNE.
Watch the video below to see the difference between electric and pneumatic radial riveting.
Best Features of ELECTRIC In A Nutshell
- 100% Electrically powered forming energy.
- Productivity gains of up to 35 % due to faster cycle times depending on the application
- Lower operating costs through efficient energy use of up to 80% (pneumatic machines)
- Reduced scrap costs through integrated process monitoring and quality assurance
- Slim design reduces installation space in automatic lines
- Seamless traceability thanks to integrated process data management
- Low noise emission & no emission of oil vapor.
- Plug & Run in one base package with Powermodul, Control and Software
- Simple integration for flexible operation
The Future For Traditional Riveting Machines?
The BalTec Electric Riveter can replace the pneumatic and hydraulic systems completely. The traditional riveting machines may be enough for some joint forming applications, but if you are looking for the fastest, most energy-efficient and precise riveting machine there is, then the BalTec ELECTRIC may be the right choice for you.
Waldec Group is the authorized dealer for BalTec in all the Baltic countries. Our team of professional salespeople and technicians are ready to support you in determining if the BalTec ELECTRIC is the right option for you.
Please contact us via email or phone. You can find our contact details from the drop down menu below.